The plumbers that installed the pot filler at the kitchen cooktop did not make it level and plumb — and it wiggled, just a little bit.
As part of the punch list, Odell and Jacinto from Ranserve chisled five bricks from the exterior wall on the outside of the house directly opposite where the pot filler is mounted to the studs inside the wall. In other words, we are working from the outside of the house, to the inside. Why? We don’t want to have to take down the red glass tile backsplash that the pot filler is mounted to inside the kitchen. And, additionally, we need to get to the mounting structure inside the wall; the shortest route is to chisel from the outside in.
This became a two-day project — just to fix an oversight by the plumbers — with another day pending.
It took several hours to carefully dissect our way into the house. Photo above reveals two network cables that run down the exterior wall into a conduit that travels under the concrete slab of the kitchen floor, then out to the island, where we can plug various devices into the network inside the house. At right, Odell, Steve and Jacinto — after much discussion — opted to cut away a chunk of stud to yield up access to the copper fitting that screws three times into whatever it is mounted to. And we had to do this without breaking any of the glass tiles on the other side of the drywall visible at the back of the photo. At right, is an older, darker, intact stud original to the house. Further right is a brighter stud — newer wood — and the edge of the OSB sheathing that Ranserve installed against the new stud and several others behind brick that we did not remove.
With the pipe angle bolted and the pot filler leveled, Odell and Jacinto cut down a piece of 3/4-inch plywood, screwed that tight to the intact darker stud to the right of the sliced stud, and then drilled three screws into the wood against which the pipe angle is mounted, pulling that short piece of wood into a position where the pot filler inside the kitchen is level, plumb and secure, with minimal wiggles.
Today, Joe from Austin Stone carefully chiseled the grout away from the quartz shelf, freeing the shelf, exposing the blue waterproofing that was applied to keep the lumber dry. In turn, that revealed how the shelf was cemented — with the same epoxy grout used to seal the joints between wall and floor tiles. This epoxy grout is inflexible — which means … it apparently cracked apart as it cured and as the shower pan and walls settled.
For the next step — Odell from Ranserve and Joe applied silicon to the blue waterproofing. Silicon is flexible where grout is not. This will allow the shelf to “float” as the house continues to settle. Finally, they set the shelf into the silicon — to spend the weekend curing into position.
Odell, left, and Kevin, right, supervise as Cris lays out where the house numbers will go, using templates that came inside the packaging for each number. Everything must be level, plumb and properly kerned.
Bani, left, and Chris are back, continuing to work through the punch list for the kitchen cabinets. Above, they clamp a new piece of trim under the oven and microwave — one long piece to replace two shorter pieces that failed after the glue gave out.
The hot and cold water at the shower heads in the mudroom, upstairs hall and master bath were reversed. This appears to now be fixed. Nick and Blake conclude that quality control did not actually test the plumbing for errors.
Water pressure to the wand shower head in the master bath, nearly non-existent, appears to be fixed.
The drains in the master sink are now centered.
The pot filler above the kitchen cooktop appears to be as close to level as Barry can make it, since the wall is not perfectly plumb; it will always appear to be slightly askew.
The drain line to the downstairs tankless water heater is adjusted to spill less water into the emergency drain pan under the unit; Nick and Blake did not have a supply of pex tubing to adjust the drain line under the upstairs tankless heater and will have to return.
Odell and Team Ranserve continue to punch through the punch list …
Above, Cris uses Steven’s biscuit cutter to slice slots into the two pieces of wood that Cris is using to build a deep shelf in the electronics closet — for the cable modem, switches, router, UPS, power strip, etc.
What’s really cool is this — Cris needed a biscuit cutter. Steven pulled his Porter Cable out of the stack of plastic bins stored in the garage for moving in. This is the first time on this gig that one of Steven’s tools has been used to build something in the house. It’s an honor to put the tool in the hands of Cris, who is capable of nearly anything — concrete, framing, windows, cabinets, shelving, flooring, plumbing …
Ron Dahlke jokes about assigning one small role of very small blue tape to Jacquela and Steven — to identify items to correct such as nail holes, broken glass, floor dings, etc. — a visual guide to punch list items.